Powering a House with Solar Energy

Now that we have our PV modules what do we do with it? What would you have to do to power your house with solar energy? Although it's not as simple as just slapping some modules on your roof, it's not extremely difficult to do, either.

First of all, not every roof has the correct orientation or angle of inclination to take advantage of the sun's energy. Non-tracking PV systems in the Northern Hemisphere should point toward true south (this is the orientation). They should be inclined at an angle equal to the area's latitude to absorb the maximum amount of energy year-round. A different orientation and/or inclination could be used if you want to maximize energy production for the morning or afternoon, and/or the summer or winter. Of course, the modules should never be shaded by nearby trees or buildings, no matter the time of day or the time of year. In a PV module, even if just one of its 36 cells is shaded, solar power production will be reduced by more than half.

If you have a house with an unshaded, south-facing roof, you need to decide what size system you need. This is complicated by the facts that your electricity production depends on the weather, which is never completely predictable, and that your electricity demand will also vary. These hurdles are fairly easy to clear. Meteorological data gives average monthly sunlight levels for different geographical areas. This takes into account rainfall and cloudy days, as well as altitude, humidity, and other more subtle factors. You should design for the worst month, so that you'll have enough electricity all year. With that data, and knowing your average household demand (your utility bill conveniently lets you know how much energy you use every month),there are simple methods you can use to determine just how many PV modules you'll need. You'll also need to decide on a system voltage, which you can control by deciding how many modules to wire in series.

You may have already guessed a couple of problems that we'll have to solve. First, what do we do when the sun isn't shining? Certainly, no one would accept only having electricity during the day, and then only on clear days, if they have a choice. We need energy storage -- batteries. Unfortunately, batteries add a lot of cost and maintenance to the PV system. Currently, however, it's a necessity if you want to be completely independent. One way around the problem is to connect your house to the utility grid, buying power when you need it and selling to them when you produce more than you need. This way, the utility acts as a practically infinite storage system. The utility has to agree, of course, and in most cases will buy power from you at a much lower price than their own selling price. You will also need special equipment to make sure that the power you sell to your utility is synchronous with theirs -- that it shares the same sinusoidal waveform and frequency. Safety is an issue as well.

The utility has to make sure that if there's a power outage in your neighborhood, your PV system won't try to feed electricity into lines that a lineman may think is dead. This is called islanding. If you decide to use batteries, keep in mind that they will have to be maintained, and then replaced after a certain number of years. The PV modules should last 20 years or more, but batteries just don't have that kind of useful life. Batteries in PV systems can also be very dangerous because of the energy they store and the acidic electrolytes they contain, so you'll need a well-ventilated, non-metallic enclosure for them.

Although several different kinds of batteries are commonly used, the one characteristic they should all have in common is that they are deep-cycle batteries. Unlike your car battery, which is a shallow-cycle battery, deep-cycle batteries can discharge more of their stored energy while still maintaining long life. Car batteries discharge a large current for a very short time -- to start your car -- and are then immediately recharged as you drive. PV batteries generally have to discharge a smaller current for a longer period (such as all night), while being charged during the day.

The most commonly used deep-cycle batteries are lead-acid batteries (both sealed and vented) and nickel-cadmium batteries. Nickel-cadmium batteries are more expensive, but last longer and can be discharged more completely without harm. Even deep-cycle lead-acid batteries can't be discharged 100 percent without seriously shortening battery life, and generally, PV systems are designed to discharge lead-acid batteries no more than 40 percent or 50 percent. Also, the use of batteries requires the installation of another component called a charge controller. Batteries last a lot longer if care is taken so that they aren't overcharged or drained too much. That's what a charge controller does. Once the batteries are fully charged, the charge controller doesn't let current from the PV modules continue to flow into them. Similarly, once the batteries have been drained to a certain predetermined level, controlled by measuring battery voltage, many charge controllers will not allow more current to be drained from the batteries until they have been recharged. The use of a charge controller is essential for long battery life.

The other problem is that the electricity generated by your PV modules, and extracted from your batteries if you choose to use them, is direct current, while the electricity supplied by your utility (and the kind that every appliance in your house uses) is alternating current. You will need an inverter, a device that converts DC to AC. Most large inverters will also allow you to automatically control how your system works. Some PV modules, called AC modules, actually have an inverter already built into each module, eliminating the need for a large, central inverter, and simplifying wiring issues.

Solar Cell

You've probably seen calculators that have solar cell calculators that never need batteries, and in some cases don't even have an off button. As long as you have enough light, solar cells seem to work forever. You may have seen larger solar panels on emergency road signs or call boxes, on buoys, even in parking lots to power lights. Although these larger solar panels aren’t common as solar powered calculators, they're out there, and not that hard to spot if you know where to look. There are solar cell arrays on satellites, where they are used to power the electrical systems.

You have probably also been hearing about the "solar revolution" for the last 20 years the idea that one day we will all use free electricity from the sun. This is a seductive promise: On a bright, sunny day, the sun shines approximately 1,000 watts of energy per square meter of the planet's surface, and if we could collect all of that energy into solar cells we could easily power our homes and offices for free.

In this article, we will examine solar cells to learn how they convert the sun's energy directly into electricity. In the process, you will learn why we are getting closer to using the solar energy on a daily basis, and why we still have more research to do before the process becomes cost effective.

Converting Photons to Electrons

The solar cells that you see on calculators and satellites are photovoltaic cells or modules (modules are simply a group of cells electrically connected and packaged in one frame). Photovoltaics, as the word implies (photo = light, voltaic = electricity), convert sunlight directly into electricity. Once used almost exclusively in space, photovoltaics are used more and more in less exotic ways. They could even power your house. How do these devices work?

Photovoltaic cells are made of special materials called semiconductors such as silicon, which is currently the most commonly used. Basically, when light strikes the cell, a certain portion of it is absorbed within the semiconductor material. This means that the energy of the absorbed light is transferred to the semiconductor. The energy knocks electrons loose, allowing them to flow freely. PV cells also all have one or more electric fields that act to force electrons freed by light absorption to flow in a certain direction. This flow of electrons is a current, and by placing metal contacts on the top and bottom of the PV cell, we can draw that current off to use externally. For example, the current can power a calculator. This current, together with the cell's voltage (which is a result of its built-in electric field or fields), defines the power (or wattage) that the solar cell can produce.

That's the basic process, but there's really much more to it. Let's take a deeper look into one example of a PV cell: the single crystal silicon cell. Silicon has some special chemical properties, especially in its crystalline form. An atom of silicon has 14 electrons, arranged in three different shells. The first two shells, those closest to the center, are completely full. The outer shell, however, is only half full, having only four electrons. A silicon atom will always look for ways to fill up its last shell (which would like to have eight electrons). To do this, it will share electrons with four of its neighbor silicon atoms. It's like every atom holds hands with its neighbors, except that in this case, each atom has four hands joined to four neighbors. That's what forms the crystalline structure, and that structure turns out to be important to this type of PV cell.

We've now described pure, crystalline silicon. Pure silicon is a poor conductor of electricity because none of its electrons are free to move about, as electrons are in good conductors such as copper. Instead, the electrons are all locked in the crystalline structure. The silicon in a solar cell is modified slightly so that it will work as a solar cell. A solar cell has silicon with impurities -- other atoms mixed in with the silicon atoms, changing the way things work a bit. We usually think of impurities as something undesirable, but in our case, our cell wouldn't work without them. These impurities are actually put there on purpose. Consider silicon with an atom of phosphorous here and there, maybe one for every million silicon atoms. Phosphorous has five electrons in its outer shell, not four. It still bonds with its silicon neighbor atoms, but in a sense, the phosphorous has one electron that doesn't have anyone to hold hands with. It doesn't form part of a bond, but there is a positive proton in the phosphorous nucleus holding it in place.

When energy is added to pure silicon, for example in the form of heat, it can cause a few electrons to break free of their bonds and leave their atoms. A hole is left behind in each case. These electrons then wander randomly around the crystalline lattice looking for another hole to fall into. These electrons are called free carriers, and can carry electrical current. There are so few of them in pure silicon, however, that they aren't very useful. Our impure silicon with phosphorous atoms mixed in is a different story. It turns out that it takes a lot less energy to knock loose one of our "extra" phosphorous electrons because they aren't tied up in a bond -- their neighbors aren't holding them back. As a result, most of these electrons do break free, and we have a lot more free carriers than we would have in pure silicon. The process of adding impurities on purpose is called doping, and when doped with phosphorous, the resulting silicon is called N-type ("n" for negative) because of the prevalence of free electrons. N-type doped silicon is a much better conductor than pure silicon is.